Welcome to the JDCPhosphate Demonstration Plant
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Step One
Pet coke, Hi-phos, Lo-phos, Clay
Step Two
Here the raw materials are loaded and portioned
Step Three
Material is dried in a Rotary Dryer
Step Four
Crushes the material to a consistent and fine size
Step Five
Dried crushed material stored in advance of the balling circuit
Step Six
Mixed with water and a binding agent in the balling drum, to form the crushed material into consistently strong feed pellets
Step Seven
The balls are fed into the ported rotary kiln, where phosphorus is reduced out of the ball and then oxidized to make P4O10 gas
Step Eight
The P4O10 gas is cooled and absorbed in water in a standard acid hydrator, producing clean 70% concentration phosphoric acid (e.g. SPA)
Step Nine
The spent balls, comprised of mostly hard calcium silicate, are cooled and sold for use as a construction aggregate: J-Rox
Step Ten
Super Phosphoric Acid ready to ship by rail or truck. The phosphoric acid can be sold to the fertilizer, animal feed or industrial markets
